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Foundry Division

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Manufacturing Quality Assurance Machining Facilities Products

Manufacturing Excellence

GPI established in 1960 is one of the leading foundry in India for manufacturing Of “graded Gray iron and Nodular iron castings” with in-house machining facility.
Total foundry capacity is 10,000 MT / month
Our manufacturing plant are equipped with automatic High Pressure moulding line, Auto pouring unit, sand plan, core setting unit, core shooter machines and robotic Machined fettling facility.





Moulding

( Plant II )
Savelli High pressure Moulding line

  • Casting Production Capacity Total 6000 MT / Month.
  • Moulding capacity 120 moulds per hour with Formi Press system & Electro Mechanical control
  • Moulding line is supported with Auto core setting unit & Sand plant with aqua test controller system
  • Casting cooling in sand with jacket type cooling system.
  • Automatic Vent Drilling Unit
  • De-coring with AndroMat Manipulator
    Box Size : 1200 x 800 x 375 Cope.
    1200 x 800 x 350 Drag.

    • ( Plant I )
    Kunkel Wagner high pressure moulding line

  • Casting Production Capacity Total 3500 MT / Month.
  • Moulding capacity 84 moulds per hour with Vario press system
  • Moulding line is supported with Auto core setting unit & Sand plant with sand multi controller system
    Box Size : 1150 x 750 x 400 Cope.
    1150 x 750 x 350 Drag.





    • Melting

    ( Plant II )

  • 8 MT Medium Frequency Furnaces - 4 nos. .
  • 3 nos. Auto Charging Equipment with E.O.T Crane and Magnetic Lifting arrangement.
  • Press pour CAP 6 (Pouring & Holding Furnace – capacity 6 MT).
  • Stand by -Automatic pouring truck with Electronic controls

    • ( Plant I )

  • 4.5 MT Medium Frequency Furnaces - 4 nos. .
  • 3 nos. Auto Charging Equipment with E.O.T Crane and Magnetic Lifting arrangement.
  • Press pour CAP 4 (Pouring & Holding Furnace – capacity 4 MT).
  • Stand by -Automatic pouring truck
  • Gorge Fisher convertor for SGI production
  • Duplexing of metal with 54” cupolas , 3 quantity





    • Core Shop

    ( Plant II )

  • Core making capacity – 6000 MT/ Month
  • ARKORA Cold box core shooter 80 Lit. - 4 Nos.
  • ARKORA Cold box core shooter 120 Lit.. - 3 Nos.
  • ARKORA Cold box core shooter 20 Lit. - 3 Nos.
  • ARKORA Core Shooting machines are designed and manufactured in GPI.
  • ARKORA Cold box core shooter VPL 150 Lit. with top mandril and auto core unloading provision. Additional horizontal axis helps in manufacturing a core as a single piece and avoid loose pieces.
  • Sand drier of 10 MT / hour capacity with sand cooling & fines extractor system
  • Bowl type mixer with anti wear coating - 4 Nos.
  • Auto feed trolley with Special coating
  • Core storage trolleys. – 500 Nos.
  • Robotic core painting unit for core assembly painting
  • Core drying Oven ( 40 mtr. ) Continuous trolley type –
  • Auto Chain Conveyor system for core trolley movement from core shop to moulding line.
  • Sand reclamation plant through foundry cluster (50% Capacity for GPI )

    • ( Plant I )

  • Core making capacity – 3600 MT/ Month
  • Horizontal / Vertical Cold box core shooters from 20 Lit. to 120 Lit. Capacity – 9 Nos.
  • Shell core shooters 5 Nos
  • Core storage trolleys - 750 Nos.
  • Over Pouring & dipping process for core coating – 3 Nos.
  • Core Drying Oven
  • Trolley type - 16 meter. Length,1700 MT /month each
  • Pallet type - 06 meter. Length , 2200 MT/ Month
  • Sizzler Lift for Core Trolley transfer from Core Shop to Foundry Moulding line





    • Finishing & painting

    ( Plant II )

  • World class technology for casting finishing by using Maus & SIIF make Robotic fettling machine
  • 6000 MT casting / month shot blasting, finishing and painting capacity
  • Continuous water immersed spray painting booth with attached drying oven facility.
  • Automatic chain conveyer for casting movement from Knock out to finishing factory (500 meters)

    • ( Plant I )

  • 3500 MT casting / month shot blasting, finishing and painting capacity Cabin type Swing Grinding machines
  • Continuous water immersed spray painting booth with attached drying oven facility.





    • Design & Engineering

    3 D MODELING SOFTWARES :-

  • NX 10 CAD Software
  • NX 10 CAM software.
  • Plano milling machine
  • 3 VMC‘s for tooling equipment manufacturing (CAD CAM process)




    • Quality Assurance

    ( Plant II )

  • SPECTROMETER – 1 Nos. with 30 elements – 1 Nos.,
  • MICROSCOPE - with Image Analyser
  • 3D CASTING SCANNER
  • UTM with Extensometer – 40 MT capacity
  • BHN Hardness Machine up to 700 mm with 3000 Kg load
  • Well equipped Laboratory for Incoming Raw material & Sand testing

    • ( Plant I )

  • SPECTROMETER – 1 Nos. with 30 elements , 25 elements -1 No.
  • MICROSCOPE - with Image Analyser
  • 3D CASTING SCANNER
  • UTM with Extensometer – 40 MT capacity
  • BHN Hardness Machine 2 nos. (1 Optical and 1 regular) with 3000 Kg load
  • Well equipped Laboratory for Incoming Raw material & Sand testing
  • Hexagon Romer Make Portable CMM Machine for casting & tooling inspection





    • Machining Facilities

    IFTL
    Machine shop (Dedicated to plant 2 foundry)

  • HMC(Make-OKUMA) – 23 Nos.
  • HMC(Make-MAZAK) – 4 Nos.
  • VMC - 01 pallet – 01 No.
  • Tool pre setter – 02 Nos.
  • Centralised cooling system

    Quality assurance
  • CMM – 02 Nos.
  • Leakage testing machine

    • GPI Unit II
    Machine shop (Dedicated to plant 1 foundry)

  • HMC(Make-OKUMA) – 22 Nos.
  • HMC(Make-MAZAK) – 4 Nos.
  • VMC - 04 Nos.
  • Tool pre setter – 03 Nos.
  • Centralised cooling system

    Quality assurance
  • CMM – 02 Nos.
  • Leakage testing machine
  • Well equipped calibration lab

    • Visit IFTL

    Products


    Gray Iron

    April 28, 2015
    • 1 to 6 Cylinder Blocks
    • Cylinder Head
    • Case Transmission
    • Clutch Housing
    • Crank Cases
    • Flywheel Housing
    • Differential Housing
    • Gear Box Housing
    • Engine Bed Frame
    • Rear Axle Housing
    • Brake Disk


    Nodular Iron

    April 28, 2015
    • Front Axle Support
    • Crank Shaft
    • Hubs
    • Bogie Anchorage
    • King Post
    • Railway safety parts

    Certificates


    European Certification

    ISO 9001: 2015 certificate - GPI II

    TS 16949 Certificate GPI-1

    Clientele

    Address




    GHATGE PATIL INDUSTRIES LTD.

    Uchgaon,
    Kolhapur, Maharashtra,
    Bharat - 416005

    corporate@gpi.co.in

    GHATGE PATIL INDUSTRIES LTD. Plant -II

    Plot no. D-2, M.I.D.C Kagal Hatkanangale Five Star Industrial Area Village : Talandge Tal – Hatkanangale, Kolhapur, Maharashtra, Bharat - 416216

    corporate@gpi.co.in

    INDUS FERRO-TECH LTD.

    Plot No. D-3,D-3/1,D-3/2,MIDC Kagal Hatkanangale
    Five star industrial area,
    Village:Talandage, Tal:Hatkanangale,
    Dist:-Kolhapur Pin code-416216
    Maharashtra India

    corporate@gpi.co.in

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